The importance of Mud Recovery System

Drilling operations are essential in a variety of industries including oil and gas, mining, construction and water well drilling.  However, drilling also presents some environmental challenges, one of which is managing drilling waste.  Drilling mud is a fluid commonly used in drilling operations to help lubricate the drill bit and carry cuttings from the wellbore.  However, as drilling mud becomes contaminated with solid debris, it becomes less effective and requires disposal, leading to increased costs and potential environmental hazards.  That's why a drilling mud recovery system is a necessary investment for any drilling operation.

The mud recovery system works by separating drilling mud from solid debris and filtering it through a series of screens and centrifuges.  The cleaned mud is then pumped back into the drilling operation while solid debris is removed and sent for disposal.  This process can be repeated many times, with the mud being cleaned and reused until it becomes too contaminated for further use.  By using a mud recovery system, drilling operations can significantly reduce the amount of drilling waste generated, saving costs and reducing the environmental footprint.

The benefits of a slurry recovery system are not limited to environmental and economic advantages.  Reliable systems also help drilling operations become more efficient and productive.  When drilling mud becomes contaminated, it can hinder the drilling process, resulting in slower drilling times and poor performance.  By removing solid debris and cleaning the mud, mud recovery systems help ensure that drilling operations run smoothly and efficiently, resulting in better results.

In addition to operational benefits, mud recovery systems improve overall drilling site safety.  When drilling mud becomes contaminated, it can pose several risks to worker health and safety, such as exposure to harmful chemicals and bacteria.  By using a mud recovery system, the risk of exposure to contaminated drilling mud is significantly reduced, providing a safer working environment for employees.

However, not all slurry recovery systems are created equal, and selecting the correct system is critical to maximizing efficiency, productivity and safety.  A reliable system should be easy to use, require minimal maintenance, and provide fast and efficient cleaning capabilities.  Additionally, the size and capacity of the system should be tailored to the specific needs of your drilling operation.

When investing in a slurry recovery system, total cost of ownership must be considered, including installation, maintenance and operating costs.  While a less expensive system may seem attractive initially, it could end up costing more in the long run if it requires frequent repairs or consumes more energy, leading to increased operating costs.

In conclusion, a drilling mud recovery system is an essential tool for any drilling operation looking to reduce costs, increase efficiency and productivity, and operate safely and sustainably.  Investing in a reliable system can have many advantages, ultimately leading to better drilling results and a healthier planet.  If you haven't already invested in a slurry recycling system, it's time to consider doing so to the benefit of your business, employees and the environment.

Contact Us:TR Solids Control

Sales office：No.10 West of North 2nd Ring Road Xi’an City.

Manufacture: No.60 Caotang Industry Zone Huxian County Xi’an City.

Tel：+86-29-86332919

Call：13186019379

E-mail：sales@trsolidscontrol.com

Web: www.trsolidscontrol.com

      

         www.solidscontrolequipment.com

Mud solid control system shipped to oil drilling site

TR Solids Control is a professional manufacturer of mud solids control systems. Founded in 2010, the company has been committed to the R&D and production of various solid control equipment and systems. The mud solid phase control system consists of multiple equipment and mud tanks. The system plays a vital role in the drilling construction process.

Recently TR Solids Control delivered their mud solids control system to an oil drilling site. The system is designed to remove harmful particles from drilling mud, ensuring it can be reused during construction. By using the system, drilling companies can minimize drilling risks while reducing construction costs. The main function of the mud solids control system is to separate harmful particles from the drilling mud. These particles can cause severe damage to equipment during drilling operations. Additionally, when drilling mud becomes contaminated with these particles, it loses its ability to cool and lubricate drilling equipment. This can lead to issues such as equipment failure, drilling delays and potential safety hazards.

TR Solids Control's mud solids control systems are designed to eliminate these problems. The system quickly and efficiently removes solids such as sand from drilling mud. Once the mud is cleaned, it can be reused, saving drilling companies money and time. Since drilling mud is often an expensive component of drilling structures, the ability to recycle it can save a lot of money. TR Solids Control's mud solids control systems are also environmentally friendly. By reusing the same mud, drilling companies can minimize the amount of waste they generate. This is especially important in environmentally sensitive areas where waste disposal can pose a challenge. TR Solids Control's mud solids control systems are backed by years of research and development. The company invests heavily in the latest technology and manufacturing processes to create the most effective solutions for drilling companies. The system is designed to provide a high degree of reliability, efficiency and durability. 

In conclusion, TR Solids Control is an experienced and reputable solids control manufacturer supplying a wide range of equipment and systems to the drilling industry. Their mud solids control systems are a perfect example of their commitment to quality and innovation. By using the system, drilling companies can reduce construction costs while minimizing risks and protecting the environment.

Drilling Shale Shaker - Most important in Solid Control System

 TR Solids Control is proud to introduce our new innovative Drilling Shaker - a key component of our highly efficient solids control system.

Specifically designed to recover and dispose of drilling mud, our solids control systems are the perfect solution to reduce drilling costs while minimizing bit loss.  With our state-of-the-art drilling shakers, we are able to efficiently cool drill bits, extending their life and reducing the need for costly replacements.

In TR Solids Control, we know the importance of providing customers with the most professional and reliable drilling mud treatment solutions.  That's why our team of experts worked tirelessly to develop a system that not only increases efficiency and reduces costs, but also significantly enhances drilling operations.

With drilling shale shakers as one of its core components, our solids control systems are unrivaled in the market.  Using advanced technology and precision engineering, our shakers provide superior performance in removing solid waste, mud and debris from drilling fluids.  Whether drilling in shale, sandstone or clay, our drilling shakers deliver outstanding accuracy and reliability.

One of the key advantages of our product is its ability to reduce operational downtime.  The integrated design of our solids control systems makes maintenance and repair easier, minimizing the need for costly and time-consuming maintenance procedures.  Additionally, the durable construction of the drilling shale shakers ensures long-lasting performance and precise operation, even in the most challenging drilling environments.

We are committed to providing the best delivery terms in the industry, ensuring our customers receive our products and services quickly and efficiently.  At TR Solids Control, we value our customers' satisfaction and work tirelessly to provide them with the best solutions for all their drilling mud handling needs.

In short, TR Solids Control drilling shale shaker is a product that changes the rules of the game in the drilling industry.  With its advanced technology, precision engineering and superior performance, it is the perfect solution to reduce costs, increase efficiency and improve drilling operations.  Contact us today to learn more about our solids control system and how it can benefit your drilling operation.

Solid Control System In Foreign Applications

 Well-known solids control equipment manufacturer TR Solids Control announced that its most advanced solids control system has been exported to the international market. This development is not surprising, as the company’s commitment to quality has been recognized internationally after obtaining ISO9001 quality system certification.

Solids control equipment is used to remove solids such as cuttings in drilling fluid. This process is essential in the oil and gas industry and is critical to ensuring that the drilling process runs smoothly. TR Solids Control has been at the forefront of developing cutting-edge technology in this field. The company specializes in the design and manufacture of solids control system, drilling waste management systems and mud separation equipment.

The export of the TR Solids Control solids control system is an important milestone for the company, reaffirming its commitment to expand its presence in the global market. Mr. Wu, CEO of the company, explained that the export of the solids control system is the crystallization of the company’s years of research and development, which symbolizes the company’s dedication to innovation and quality.

TR Solids Control’s solids control systems are designed to provide exceptional performance and reliability. It incorporates unique technologies, such as mud shale shaker and vacuum degasser, for increased efficiency, making it ideal for a wide range of applications. Solids control system has also been tested and certified to ensure compliance with the highest industry standards.
Mr. Wu further explained that the successful export of the solids control system proves that TR Solids Control’s R&D investment has been rewarded. The company’s constant focus on innovation has allowed it to produce equipment that is both efficient and environmentally friendly. The CEO reiterated TR Solids Control’s commitment to developing innovative solutions to some of the industry’s most pressing challenges.
The export of TR Solids Control’s solids control systems will have a major impact on the international oil and gas industry. The high efficiency and reliability of the system is likely to lead to increased demand as more companies seek to improve their drilling operations. Furthermore, the export of the system is expected to boost TR Solids Control’s profile and increase its market share.

In conclusion, the export of TR Solids Control’s state-of-the-art solids control systems is a significant development and demonstrates the company’s commitment to quality and innovation. The system’s efficiency and reliability will certainly enhance drilling operations across the industry, increasing productivity and reducing costs. TR Solids Control’s continued investment in research and development will undoubtedly lead to more innovative solutions to some of the most pressing challenges facing the industry.

Drilling Fluids Shale Shaker for oil field

The Ultimate Solids Control Equipment for Oil Drilling Mud Recovery Systems

 If you are looking for reliable and efficient solids control equipment for your oil drilling mud recovery system, then the drilling fluid shaker is the best choice for you. It is an important part of the mud recovery system and helps to separate solids and liquids from drilling mud, thus enabling the reuse of drilling fluid and reducing the impact on the environment.

Mud Linear shakers are the third generation of shale shakers, known for their superior performance in handling large volumes of solids and fluids. It uses two vibrating motors as the vibration source to make the material move in a straight line, so it is also called linear vibrating screen. This vibrating screen is widely used in the oil and gas industry for vibratory screening of mud and is considered the best vibrating screen currently on the market.

 At TR Solids Control, we offer a wide range of shale shakers, including translational elliptical shakers, linear shakers and dual track shakers. Our screens are designed by a team of experienced professionals who have many years of experience in the design and manufacture of solids control equipment for the oil drilling industry.

 Our shale shakers are designed to meet the unique needs of our customers and we provide custom solutions based on their specific requirements. The screens of the whole series of vibrating screens can be fixed by wedges or hook bolts, and linear vibrating screens, Balanced Elliptical Shale Shaker, and double-track vibrating screens can be provided according to customer requirements.

Mud Shale Shaker for oil Drilling

TR Solids Control manufactures several models of shale shakers,each targeting a specific segment of the market. Manufacturing facilities are located in Xi’an, China. These mud shale shakers are employed on rigs ranging in size from small work-over land rigs to large offshore platforms. Mud Shale shakers are just one of the many solids control and waste management offerings that TR Solids Control supplies to the oil and gas industry. The TR Solids Control Quality Management System is ISO 9001-2000 certified.

Mud Shale Shaker,Linear Mongoose PT shale shaker 

Drilling Shale Shaker is the third generation of linear motion shaker.Drilling Shale Shaker is using the horizontal excitation of vibration motor as vibration source, material on the sieve was up forward for linear motion,referred to as Linear Shaker, also known as linear shaker; Drilling Shale Shaker is the most widely used mud shale Shaker.

Drilling shale shaker,Drilling swaco shale shaker

We are an exporter of Drilling Mud Shale Shaker.Our factory approval the API,shale shakers have the API certification.

Mud Recycling System for smaller Rigs

Drilling mud recycling system has found favor with the mid-size rig contractors and are even being used with some mini-rigs today.

mud recovery system,mud recycling system 

Although utilized by an elite group of river crossing contractors just a few years ago, drilling mud recycling system have found favor with the mid-size rig contractors and are even being used with some mini-rigs today. Advantages such as cleaner locations, less water hauled in and less mud hauled off, less drilling fluid products required to complete the bore, and reduction in labor cost and drilling time are now being had by contractors throughout the industry. Just as special care is taken in selection of drilling rigs, drill stem, bits and reamers, the same care should be taken in selecting a system and training operators.

mud recovery system for sales,mud recycling system for hdd

We are an exporter of HDD mud recycling system.Our factory approval the API,Solids Control Equipment have the API certification.TR solids control is the designed,selling,production,service and delivery of Chinese mud solids control system manufacturer. We will provide the high quality drilling solids control equipment and best service.Your best hdd mud recovery system start from TR solids control.

Linear Shale Shaker is Widely Used

In current oil drilling fluid purification equipment,the linear motion shale shaker, circular motion shale shaker and balanced  elliptical shale shaker are widely used . The circular shale shaker has the worst separation effect.

Balanced elliptical shale shaker is generally refers to the screen box doing horizontal movement and at the same time doing rotating movement around its mass center, that is, the screen box to do the general plane movement. As a result, the moving track of the inlet and outlet of the shaker screen box is ellipse, and the extension line of the elliptical long axis intersects at 45 degrees above or below the screen surface.So the balanced elliptical shale shaker has the best purifying effect on the drilling fluid.We must pay attention to the ellipse’s long axis direction in designing of the balanced elliptical shale shaker.

The perfect-designed elliptical shale shaker combines the advantages of the linear motion shale shaker and the circular shale shaker.The ellipse long axis is the component of the enhanced elimination of the cuttings, while the short axis is the component to promote the drilling fluid through screen. The good performance balanced elliptical shale shaker can solve the screen paste problem.

The design of the balanced elliptical shale shaker is very complicated, The performance of the slurry elliptical shale shaker differs from different manufacturers. Xi’an TR is a professional designer and producer of mud shale shaker. Xi’an TR can customize different mud shaker according to your need.

Desander in Solid Control System

Drilling fluid desander is a kind of hydrocyclone desander composed of hydrocyclone and shale shaker. It is the second class solid control equipment to treat drilling fluids, mainly used for separating solid particles with size 47 ~ 76μm.

Our TRCS series desander overcomes shortcomings of the original sand removal process. The hydrocyclone of desander is provided with a rotating component, and its cylindrical wall is with a separation window. The upper cylinder wall of the rotating member, a set of tapered grooves and liquid inlet pipe constitute drilling fluid lifting component. Impeller of desander is set at the interior of the component, and sand regulator controls the amount of sand. The drilling fluid enters the rotating component from the inlet pipe, after centrifugal rotation of the blade, the liquid rises to the separation window when the sand is separated from the drilling fluid, the sand is discharged into the sanding cone through the separation window. The separated drilling fluid enters the lifting component, and drilling fluid is discharged into the drilling tank by the drain of the conical groove. The sand in the cone is discharged from the sand outlet controlled by the sand regulator device and the separation is completed.

Technical data of TRCS series desander:

Model	TRCS200-1S/2S	TRCS250-1S/2S	TRCS250-3S	TRCS300-1S/2S
Capacity	60m3/120m3/h	100m3/200m3/h	300m3/h	120m3/240m3/h
Cyclone Specs	8”	10”	10”	12”
Cyclone Qty	1nos/2nos	1nos/2nos	3nos	1nos/2nos
Working Pressure	0.25-0.4Mpa
Inlet Size	DN125mm	DN150mm	DN150mm	DN150mm
Outlet Size	DN150mm	DN200mm	DN200mm	DN200mm
Separation Point	45μm -75μm
Bottom Shaker	TRTS60	TRTS60	TRZS752	TRZS752
Dimension	1510*1160*2000mm	1510*1360*2250mm	1835*1230*1810mm	1835*1230*1810mm
Weight	570kg/620kg	670kg/760kg	1300kg	1380kg
Remark	All desilter could be customized without bottom shaker.

TR Solids Control is your one-stop solution for solid control equipment. We specialize in the design and manufacture of high performance shale shaker, mud cleaner, mud agitator, mud gun, jet mud mixer, centrifugal pump, submersible slurry pump etc. and mud mixing system for oil & gas drilling, HDD trenchless, shield & bored pile. You best choice starts from TR Solids Control.

TR HDD advanced solid control system

On April 14, 2017, Xi'an Tianrui delivered two small-type linear motion shale shaker TRZS752 to customer in northern China HDD construction.This shale shaker is designed and equipped according to customer’s site condition and requirement.The vibration strength reached 6.5G.The other characteristics are as follows: 2 pieces shaker screen of 900 * 750mm, the adjustment screen box angle: 0 ~ 3 °. This shale shaker can adjust the angle of the screen box according to the drilling mud density and therefore maximize the treating capacity of the shale shaker.

Linear motion shale shaker for HDD

Xi'an Tianrui responses to the call of the State Environmental Protection Agency, developed a small HDD mud recovery system for domestic trenchless engineering on the base of foreign non-excavation mud processing system. China paid more and more attention to the environment protection on piling, horizontal directional drilling, urban shield and other engineering project.The waste mud can not be discharged freely.It must meet the national environment protection discharging standards. Xi'an Tianrui researched and developed HDD mud recovery system through which can not only separate the solid phase from the drilling mud fluid but you can add bentonite to the mud and recycled the drilling fluid.It is a large circulation system. This system greatly reduced the waste of bentonite and cut the drilling cost.

添加图片Linear motion shale shaker for small scale trenchless project说明

Xi'an Tianrui HDD mud cleaning system mainly composed of the mud shale shaker, desander, desilter, mud agitator,sand pump, jet mud mixer and mud tank. With the advantages of small size, convenient transportation, stable operation, less maintenance and so on. The main process of HDD mud recovery system produced by Xi'an Tianrui is to draw out the mud in the mud pit through the mud pump, and send it to the mud shaker for the first stage treatment to separate the big particles in the mud. Then, the mud is transported to the mud desander for the second stage treatment to remove the particles bigger than 45μm, and then through the sand pump to the desilter to operate the third stage separation to get rid of 45μm ~ 25μm particles. And then through the jet mud mixer to add bentonite to the mud, through the mud agitator to stir mud evenly, the mud recycled. This system is the most advanced processing solid control system currently used for domestic trenchless, shield and piling. 

Contact: Mark

Sales office：No.10 West of North 2nd Ring Road Xi’an City.

Manufacture: No.60 Caotang Industry Zone Huxian County Xi’an City.

Tel：+86-29-86332919

Call：+86-13186019379

What’s App:13186019379

E-mail: mark@trsolidscontrol.com

Web： www.chinasolidscontrol.com

            www.trsolidcontrol.com

            www.trsolidscontrol.com

            www.tr-shale-shaker.com

Improved Jet Mud Mixer for HDD Solid Control

In the HDD mud treatment system,the main equipment are shale shaker, mud cleaner,mud tank,mud agitator,jet mud mixer,etc.To meet the requirements of high-performance fluid,we can apply shear pump in the jet mud mixer instead of the common sand pump.

The Layout Diagram of Solid Control System in HDD

In the preparation and processing of mud fluid, the traditional method is difficult to achieve direct bentonite hydration for the lack of high shear force.So it will take a long time more than 24 hours. Tianrui’s jet mud mixer equipped with JQB6545 shear pump will provide you a equipment for rapid preparation and processing of mud fluid. In the present fierce competition of the drilling solid control equipment market, it will undoubtedly bring good economic benefits to the enterprise through reducing the mud preparation time greatly.

Functions of JQB6545 shear pump:

Jet Mud Mixer

It can greatly improve the degree of hydration of the bentonite soil in the drilling mud.The degree of dispersion and hydration of the particles in the drilling mud fluid water depends on the amount of the electrolyte in the drilling mud, the time, the temperature, the number and concentration of the surface-replaceable cations.It can save more than 30% bentonite if applied shear pump in case the same other conditions in the jet mud mixer system.

The shear pump allows the polymer to be cut and hydrated as soon as possible.The directly added polymer is not easy to hydrate because of its huge molecular mass. Therefore, the polymer is required to be pre-sheared. Shear pump can provide high shear efficiency, speed up the polymer dilution, hydration process.

Shear pumps provide higher flow and head lift to meet the requirements for the preparation and handling of mud.

Shear Pump

The main parameters of JQB6545 shear pump in the jet mud mixer:

The meaning of JQB6545:

 JQB - Chinese pinyin abbreviation for shear pump

     65 - inlet size of 6 ", the outlet size of 5"

  45 - head lift is 45m

  1, flow: 120m3 / h

  2, head lift: 45m

  3, impeller diameter: 300mm

  4, impeller speed: 2900rpm

  6, cutting efficiency: ≥ 95%

  7, the motor power: 55kw- 2 level, 380v, 50Hz

  8, Dimensions: 1150 × 1100 × 1500mm

  9, weight: 1050kg

Xi’an TR Solid Control is not only one manufacturer of solid control system and equipment,but also an exporter of solid control system and equipment.TR will serve our clients all around the world with high quality solid control equipment.

Contact:  Mark

Sales office：No.10 West of North 2nd Ring Road Xi’an City.

Manufacture: No.60 Caotang Industry Zone Huxian County Xi’an City.

Tel：+86-29-86332919

Call：+86-13186019379

What’s App:13186019379

E-mail: mark@trsolidscontrol.com

Web： www.chinasolidscontrol.com

            www.trsolidcontrol.com

            www.trsolidscontrol.com

            www.tr-shale-shaker.com